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Trucking insurance requirements: the federal minimums and the filings behind them

By Vadym Starynets, editor and publisher · Checked against the eCFR text as of September 18, 2026 · How we work

A for-hire carrier hauling general freight in interstate commerce in a vehicle of 10,001 pounds or more must carry at least $750,000 in public liability coverage. Oil and most placarded hazardous materials raise the floor to $1 million, and bulk and high-hazard materials to $5 million. A for-hire carrier whose fleet is made up only of vehicles under 10,001 pounds needs $300,000. The insurer proves the coverage with an MCS-90 endorsement and, for authority holders, a BMC-91 or 91X filing with FMCSA.

These are floors set by 49 CFR Part 387. Shippers, brokers and lessors can ask for more in a contract, and many do; the regulation only fixes the minimum that lets you operate.

Two sets of rules, one purpose

Part 387 has two parts that apply to most trucking companies at once:

Who Subpart A applies to

387.3(a): for-hire motor carriers operating motor vehicles transporting property in interstate or foreign commerce. 387.3(b): motor carriers, for-hire or private, transporting hazardous materials, hazardous substances or hazardous wastes in interstate, foreign or intrastate commerce.

387.3(c)(1) excludes vehicles with a GVWR of less than 10,001 pounds, except when they carry any quantity of Division 1.1, 1.2 or 1.3 explosives, Division 2.3 Hazard Zone A or Division 6.1 Packing Group I Hazard Zone A material, or a highway route controlled quantity of Class 7 radioactive material in interstate or foreign commerce.

A private carrier of non-hazardous property is therefore outside Subpart A. It still carries whatever insurance its state requires.

The schedule of limits (387.9)

Type of carriageWhat is transportedMinimum
For-hire, interstate or foreign, GVWR 10,001 lb or moreProperty (nonhazardous)$750,000
For-hire and private, interstate, foreign or intrastate, GVWR 10,001 lb or moreHazardous substances in bulk in cargo tanks, portable tanks or hopper-type vehicles; bulk Division 1.1, 1.2 or 1.3; bulk Division 2.3 Hazard Zone A; bulk Division 6.1 PG I Hazard Zone A; bulk Division 2.1 or 2.2; highway route controlled quantities of Class 7$5,000,000
For-hire and private, interstate or foreign in any quantity, or intrastate in bulk only, GVWR 10,001 lb or moreOil listed in 172.101; hazardous waste, hazardous materials or hazardous substances not in the $5 million row$1,000,000
For-hire and private, interstate or foreign, GVWR under 10,001 lbBulk Division 1.1, 1.2 or 1.3; bulk Division 2.3 Hazard Zone A; bulk Division 6.1 PG I Hazard Zone A; highway route controlled quantities of Class 7$5,000,000

"In bulk" has its own meaning in 387.5: property carried in containment systems with capacities over 3,500 water gallons, except that for Division 1.1 to 1.3 explosives and Division 2.3 Hazard Zone A or 6.1 PG I Hazard Zone A materials, any quantity counts as bulk.

The authority filing limits (387.303T)

For carriers holding for-hire authority, 387.303T(b) sets the amounts that must be on file with FMCSA:

EquipmentCargoMinimum on file
Fleet including only vehicles under 10,001 lb GVWRProperty (non-hazardous)$300,000
Freight vehicles of 10,001 lb or more GVWRProperty (non-hazardous)$750,000
Freight vehicles of 10,001 lb or more GVWROil and hazardous materials not in the $5 million row$1,000,000
Freight vehicles of 10,001 lb or more GVWRHazardous substances in tanks or hoppers over 3,500 water gallons, bulk explosives, and the other high-hazard materials listed$5,000,000
Passenger vehicle seating 16 or more, including the driverPassengers$5,000,000
Passenger vehicle for 15 or fewer, including the driver, for compensationPassengers$1,500,000

The $300,000 line is the one that matters for cargo van and small straight-truck operators: it applies only when every vehicle in the fleet is under 10,001 pounds GVWR. Add one heavier truck, or a pickup and trailer combination that puts a vehicle over the line, and the $750,000 minimum applies. 387.303T(b)(3) adds that carriers are "at no time required to have security for more than the required minimum limits" set by DOT, which is a statement about the federal requirement, not about what customers may demand.

The paperwork: MCS-90, BMC-91 and friends

FormWhat it isRule
MCS-90Endorsement to the insurance policy that guarantees the federal minimum for public liability387.7(d)(1), 387.15
MCS-82Surety bond alternative to the MCS-90387.7(d)(2), 387.15
BMC-91 / BMC-91XCertificate of insurance filed with FMCSA by the insurer for authority holders (a 91X may represent full coverage or any level of aggregation)365.109T(a)(5), 387.313T(a)(3)
BMC-82Surety bond filed instead of a certificate365.109T(a)(5)(i), 387.313T(a)(5)
BMC-34 / BMC-83Cargo liability filing for household goods carriers365.109T(a)(5)(iii)
BMC-84 / BMC-85Broker surety bond / trust fund387.307(a)
BMC-35 / BMC-36Notice of cancellation of insurance / surety bond387.313T(d)

387.7(d): proof of the required coverage, the MCS-90 or MCS-82, "shall be maintained at the motor carrier’s principal place of business." 387.7(e)(1) makes it public information to be produced "upon reasonable request by a member of the public." 387.15 requires the endorsement to be issued "in the exact name of the motor carrier." For vehicles of carriers domiciled in Canada or Mexico, 387.7(f) requires a legible English copy on board.

For a new authority, the BMC-91 or 91X must reach FMCSA within 20 days after your application is published in the FMCSA Register (365.109T(a)(5)). See how to get your own trucking authority for the full sequence.

Continuous coverage and cancellation

Primary, excess and self-insurance

The minimum does not have to come from one policy. 387.303T(a) defines primary security as coverage from the insurer "responsible for the first dollar of coverage" and excess security as coverage above it, up to the required minimum. When more than one insurer is used to reach the limit, 387.313T(a)(2) requires a separate endorsement and Form BMC-91X certificate from each insurer. Large carriers can instead apply to self-insure under 387.309; the application fee for original qualification as a self-insurer for bodily injury and property damage is $4,200 (360.3T(f)(50)), and under 387.7(d)(3) the self-insurance authorization only serves as proof while the carrier keeps a satisfactory safety rating.

Cargo insurance

For general freight, Part 387 sets no federal cargo insurance minimum. The only federal cargo requirement in 387.301T(b) is for household goods carriers, and 387.303T(c) sets it at $5,000 per vehicle and $10,000 for losses at any one time and place. Cargo coverage for other freight is a commercial matter: brokers and shippers commonly require it in their contracts, and the amount is whatever the contract says.

Bobtail and non-trucking liability for leased owner-operators

These are not federal minimums either. What the rules do require is that a lease spells the arrangement out. 376.12(j)(1): the lease "shall clearly specify the legal obligation of the authorized carrier to maintain insurance coverage for the protection of the public" and "who is responsible for providing any other insurance coverage for the operation of the leased equipment, such as bobtail insurance," plus the amount of any charge-back to the owner-operator. 376.12(j)(2): if you buy coverage through the carrier, it must give you a copy of each policy on request and a certificate showing insurer, policy number, dates, coverage, cost and deductible.

Brokers

387.307(a), in effect from 16 January 2026: a broker must have a $75,000 surety bond (Form BMC-84) or trust fund (Form BMC-85) in effect, and FMCSA "will not register a broker until" it is. Under 387.307(b) trust fund assets are limited to cash, irrevocable letters of credit from a federally insured depository institution, and Treasury bonds, and must be convertible to cash within 7 calendar days.

Penalties and audit consequences

Worked examples

Example 1. A hotshot operator with a one-ton pickup (GVWR 12,000 lb) pulling a gooseneck, hauling machinery for hire between states. The truck alone is over 10,001 lb GVWR, so the minimum is $750,000, filed on a BMC-91X, with an MCS-90 on the policy.

Example 2. A courier with two cargo vans (GVWR 9,500 lb each) delivering boxes for hire across a state line. The fleet includes only vehicles under 10,001 lb GVWR carrying non-hazardous property, so the filing minimum under 387.303T(b)(1) is $300,000.

Example 3. A private fuel distributor hauling gasoline in a cargo tank of more than 3,500 water gallons within one state. 387.3(b) brings intrastate hazmat carriers into Subpart A. Gasoline is a hazardous material listed in 172.101; carried in bulk in intrastate commerce and not one of the materials named in the $5 million rows, it falls in the $1,000,000 row. If the load were a material in the $5 million row (for example bulk Division 2.1 flammable gas), the minimum would be $5,000,000.

Insurance is usually the largest fixed cost of a new authority; put the premium into the cost per mile calculator before you quote rates.

Common mistakes

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Questions

What insurance do you need for an MC number?
At least $750,000 in public liability coverage for general freight in vehicles of 10,001 pounds or more, filed with FMCSA by your insurer on Form BMC-91 or 91X (49 CFR 387.303T(b)(2)). Oil and hazardous materials need $1 million or $5 million. A fleet of only vehicles under 10,001 pounds carrying non-hazardous property needs $300,000.
Is the federal minimum $750,000 or $1 million?
For non-hazardous property in vehicles of 10,001 pounds or more it is $750,000 (49 CFR 387.9 and 387.303T). $1 million applies to oil and most hazardous materials. Many brokers and shippers require $1 million by contract, but that is a customer requirement, not the federal floor.
What is an MCS-90?
An endorsement to a motor carrier’s liability policy, in the form FMCSA prescribes, that guarantees the federal minimum public liability coverage. Proof of it must be kept at the carrier’s principal place of business (49 CFR 387.7(d) and 387.15).
Is cargo insurance required by FMCSA?
Only for household goods carriers: $5,000 per vehicle and $10,000 per occurrence (49 CFR 387.303T(c)). For other freight there is no federal cargo minimum, although brokers and shippers usually require it in their contracts.
Do owner-operators leased to a carrier need their own insurance?
The carrier’s authority carries the public liability coverage. The lease must say who provides any other coverage, such as bobtail insurance, and what is charged back to you (49 CFR 376.12(j)).
How much notice is needed to cancel trucking insurance?
Between insurer and carrier, 35 days’ written notice (49 CFR 387.7(b)(1)). For a filing on record with FMCSA, cancellation cannot take effect until 30 days after FMCSA receives Form BMC-35 or BMC-36 (387.313T(d)).
What insurance does a cargo van or sprinter carrier need?
If every vehicle in the fleet is under 10,001 pounds GVWR and the freight is non-hazardous, the FMCSA filing minimum for a for-hire interstate carrier is $300,000 (49 CFR 387.303T(b)(1)).
What happens if my insurance lapses?
You may not operate without the minimum coverage (387.7(a)), and authority cannot remain in force without the filing (387.301T(a)(1)); FMCSA suspends or revokes it. For a new entrant, operating without required coverage is an automatic failure of the safety audit (385.321).

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